Mastic Lining

Mastic lining, also known as mastic flooring, is a specialized protective layer commonly applied in industrial and commercial settings. Let’s explore the details:

1. Composition and Application:

• Mastic lining is typically made by layering asphalt of optimum consistency.
• It is then flattened using appropriate tools to create a seamless and durable surface.
• This type of flooring is installed using a hot melt application system.
• Mastic lining is suitable for areas where mild chemicals are commonly used1.

1. Features:

• Chemical Resistance: Mastic lining possesses excellent chemical resistance, making it ideal for environments with mild chemical exposure.
• Durability: It is highly durable and wear-resistant.
• Roof Gardens: Mastic lining can also be applied on roof gardens.
• Industrial Use: Apart from flooring, mastic is used in acid-resistant brick/tile lining and Mandana stone lining as mortar1.

Whether it’s protecting floors, tanks, or other surfaces, mastic lining plays a crucial role in maintaining safety and preventing damage in corrosive environments.

Mastic lining installation involves several steps to ensure a durable and effective protective layer. Here’s a concise guide on how it’s done:

1. Surface Preparation:

• The substrate (floor, wall, or other surface) must be clean, dry, and free of debris.
• Any existing coatings, loose materials, or contaminants should be removed.

1. Priming:

• Apply a suitable primer to enhance adhesion between the substrate and the mastic.
• The primer ensures better bonding and prevents moisture penetration.

1. Heating the Mastic:

• Mastic lining is typically supplied as hot melt asphalt.
• Heat the mastic to the recommended temperature using specialized equipment.

1. Application:

• Pour the heated mastic onto the prepared surface.
• Use a trowel or screed to spread it evenly.
• Ensure uniform thickness and coverage.

1. Flattening and Smoothing:

• Use a heavy roller or other suitable tools to flatten and smooth the mastic.
• This step ensures a seamless finish.

1. Cooling and Curing:

• Allow the mastic to cool and cure.
• The curing time depends on ambient conditions and the specific mastic used.

1. Quality Check:

• Inspect the installed mastic for any defects, bubbles, or uneven areas.
• Address any issues promptly.

1. Finishing Touches:

• Trim excess mastic around edges or joints.
• Apply any necessary sealants or additional layers if required.

Remember that proper installation is crucial for the effectiveness of acid-resistant mastic lining. Consult with professionals experienced in this process to ensure a successful application.